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China CA400 Multi-Wire Cutting Equipment for Suppliers - Efficient Cutting of Sapphire, Quartz, and Ceramics from Factory
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China CA400 Multi-Wire Cutting Equipment for Suppliers - Efficient Cutting of Sapphire, Quartz, and Ceramics from Factory

The CA400 Multi-Wire Cutting Equipment from our China factory is expertly engineered for the efficient batch processing of super-hard and brittle materials, including sapphire, quartz crystals, specialized ceramics, and silicon nitride. This cutting-edge machinery enhances production speed by utilizing a unique workpiece swinging mechanism, effectively reducing the cutting area. As a result, it guarantees high processing efficiency and operational stability while offering versatility across various applications. With its economic advantages, the CA400 is the ideal choice for suppliers looking to optimize their manufacturing processes

    Product Features

    Diamond Wire Cutting Machine Features
    Updated: 7 Jan 2019
    Roller Double Cone Positioning: Facilitates easy loading and unloading.
    8-Guide Wheel Design: Reduces disconnection rates and enables fast winding.
    Swing Cutting: Enhances cutting force for efficient processing.
    Lower Workbench: Simplifies operation.
    Three-Sided Square Cutting Chamber: Facilitates easy operation and maintenance.
    Continuous Cutting Function: Capable of both interrupted and continuous cutting operations.

    Technical Parameters

    Project Content Technical Parameters
    Model Model CA400
    Processing capacity Max processing billet size Ф125×260mm
    Number of stations 1
    Roller specifications Roller outer diameter × glue length × quantity (Ф145±10 mm )×266×3
    Diamond thread Diamond wire diameter Ф0.12-Ф0.25
    Max line storage capacity 20 km (φ0.25mm)
    Max round-trip routing speed 900 m/min
    Workbench Workbench lifting stroke 150mm
    Workbench swing ±7°
    Cutting method Vertical upward feed
    Cutting feed speed 0.1-99.9mm/min
    Cutting fluid Cutting fluid type Water-based or oil-based cutting fluid
    Liquid storage capacity 220L
    Pump flow 200L/min
    Power/air source Power supply 380V±10%、50Hz
    Power 30 Kw
    Air source Pressure requirements ≥0.35 MPa (water-based)
    Dimensions and weight Dimensions (L x W x H) 3100 × 1490 × 2360 mm
    Weight 4000 Kg

    Frequently Asked Questions

    What is the maximum processing capacity of the CA400?
    The CA400 model can handle a maximum processing billet size of Ф125×260mm with a single station configuration.
    How does the 8-guide wheel design benefit the production process?
    The 8-guide wheel design is specifically engineered to reduce wire disconnection rates while enabling high-speed winding, ensuring more stable and efficient operation.
    What type of diamond wire and cutting fluid should be used?
    The machine supports diamond wire diameters from Ф0.12 to Ф0.25. For cooling and lubrication, you can use either water-based or oil-based cutting fluids.
    What are the power and air pressure requirements for installation?
    The system requires a 380V±10% 50Hz power supply with a total power of 30 Kw. For air supply, a pressure of ≥0.35 MPa is required when using water-based cutting fluids.
    Can the machine perform continuous cutting operations?
    Yes, the CA400 features a disconnection and continuous cutting function, allowing it to handle both interrupted and long-term continuous processing tasks effectively.
    What makes the workbench design special?
    The machine features a lower workbench for easier operation, a 150mm lifting stroke, and a ±7° swing capability, utilizing a vertical upward feed method for precision cutting.

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