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China CA4040 Multi-Wire Saw Equipment for Super-Hard Materials - Leading Suppliers and Factory Solutions
Product Features
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Double-Station Workbench Allows simultaneous cutting of two material plates.
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Integrated Cutting System Roller cutting system, workbench, tension mechanism, retractable line, and cable system are arranged in a single plane for ease of operation.
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Swinging Workbench Design Enhances cutting force; double workbench features independent servo control for separate operation.
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Optional Winding Methods Three-axis and five-axis winding methods provide flexibility for cutting products of varying thicknesses.
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Five-Roller Direct Drive Structure Ensures stable equipment operation.
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Disconnection and Continuous Cutting Function Capable of both interrupted and continuous cutting operations.
Technical Parameters
| Project | Content | Technical Parameters |
|---|---|---|
| Model | Model | CA4040 |
| Processing capacity | Max processing billet size | 400×250×400mm |
| Slice thickness | 5-60mm (The total number of equipment winds ≤50) | |
| Number of stations | 2 | |
| Roller specifications | Roller outer diameter × glue length × quantity | （Ф180±10 mm ）×260×5 |
| Diamond thread | Diamond wire diameter | Ф0.20-Ф0.37 |
| Max line storage capacity | 40 km (φ0.25mm) | |
| Max round-trip routing speed | 1000 m/min | |
| Workbench | Workbench lifting stroke | 422mm |
| Workbench swing | ±7.5° | |
| Cutting method | Vertical upward feed | |
| Cutting feed speed | 0.1-99.9mm/min | |
| Cutting fluid | Cutting fluid | Water-based or oil-based cutting fluid |
| Liquid storage capacity | 800L | |
| Pump flow | 200L/min | |
| Power/air source | Power supply | 380V±10%、50Hz |
| Power | 42Kw | |
| Air source | ≥0.4 MPa | |
| Dimensions and weight | Dimensions (L x W x H) | 3000 × 2200 × 2820 mm |
| Weight | 5000 Kg |
Frequently Asked Questions
What is the processing capacity of the CA4040 diamond wire cutting machine?
The CA4040 model features a maximum processing billet size of 400×250×400mm. It supports a slice thickness ranging from 5mm to 60mm (with the total number of equipment winds ≤50) and operates with 2 working stations.
What are the benefits of the double-station workbench design?
The double-station workbench allows simultaneous cutting of two material plates. Each workbench features independent servo control for separate operation, which significantly enhances production efficiency and operational flexibility.
What diamond wire specifications are compatible with this equipment?
The machine is compatible with diamond wire diameters ranging from Ф0.20 to Ф0.37. It has a maximum line storage capacity of 40 km (for φ0.25mm wire) and can achieve a maximum round-trip routing speed of 1000 m/min.
What type of cutting fluid is used, and what is the storage capacity?
The CA4040 supports both water-based and oil-based cutting fluids. It is equipped with a large liquid storage capacity of 800L and a high pump flow rate of 200L/min to ensure efficient cooling and lubrication during operation.
What are the power requirements and physical dimensions of the machine?
The machine operates on a power supply of 380V±10% at 50Hz, with a power rating of 42Kw and an air source requirement of ≥0.4 MPa. Its physical dimensions are 3000 × 2200 × 2820 mm, and it weighs approximately 5000 Kg.
Does the machine support continuous cutting after a wire break?
Yes, the equipment features a disconnection and continuous cutting function. This design allows for both planned interrupted cuts and automated continuous cutting operations, reducing material waste and downtime.