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China CA4040 Multi-Wire Saw Equipment for Super-Hard Materials - Trusted Suppliers and Factory Solutions
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China CA4040 Multi-Wire Saw Equipment for Super-Hard Materials - Trusted Suppliers and Factory Solutions

Introducing the CA4040 Multi-Line Prescribing Equipment, expertly engineered for batch processing of super-hard and brittle materials such as sapphire, specialized ceramics, and silicon nitride. As a leading China supplier of advanced cutting technology, our factory ensures the highest quality standards in manufacturing, The CA4040 achieves efficient cutting through a unique swing motion of the workpiece, significantly reducing the cutting area. With its innovative five-roller design, this equipment is capable of handling materials within a thickness range of 5mm to 60mm. Partner with us for superior solutions tailored to your tough material processing needs

    Product Features

    Double-Station Workbench: Allows simultaneous cutting of two material plates.
    Integrated Cutting System: Roller cutting system, workbench, tension mechanism, retractable line, and cable system are arranged in a single plane for ease of operation.
    Swinging Workbench Design: Enhances cutting force; double workbench features independent servo control for separate operation.
    Optional Three-Axis and Five-Axis Winding Methods: Provides flexibility for cutting products of varying thicknesses.
    Five-Roller Direct Drive Structure: Ensures stable equipment operation.
    Disconnection and Continuous Cutting Function: Capable of both interrupted and continuous cutting operations.

    Technical Parameters

    Project Content Technical parameters
    Model Model CA4040
    Processing capacity Max processing billet size 400×250×400mm
    Slice thickness 5-60mm(The total number of equipment winds ≤50)
    Number of stations 2
    Roller specifications Roller outer diameter × glue length × quantity (Ф180±10 mm )×260×5
    Diamond thread Diamond wire diameter Ф0.20-Ф0.37
    Max line storage capacity 40 km (φ0.25mm)
    Max round-trip routing speed 1000 m/min
    Workbench Workbench lifting stroke 422mm
    Workbench swing ±7.5°
    Cutting method Vertical upward feed
    Cutting feed speed 0.1-99.9mm/min
    Cutting fluid Cutting fluid Water-based or oil-based cutting fluid
    Liquid storage capacity 800L
    Pump flow 200L/min
    Power/air source Power supply 380V±10%、50Hz
    Power 42Kw
    Air source ≥0.4 MPa
    Dimensions and weight Dimensions (L x W x H) 3000 × 2200 ×2820 mm
    Weight 5000 Kg

    Frequently Asked Questions

    What is the maximum billet size that the CA4040 can process?
    The equipment can handle a maximum processing billet size of 400×250×400mm.
    How many stations does this cutting system feature?
    It is a Double-Station Workbench system, allowing for the simultaneous cutting of two material plates.
    What type of cutting fluid is compatible with this machine?
    The system is compatible with both water-based and oil-based cutting fluids, with a liquid storage capacity of 800L.
    What is the maximum routing speed for the diamond wire?
    The machine achieves a maximum round-trip routing speed of 1000 m/min.
    Does the machine support continuous cutting if a disconnection occurs?
    Yes, the equipment features a disconnection and continuous cutting function, supporting both interrupted and continuous operations.
    What are the power and air source requirements?
    It requires a power supply of 380V±10% at 50Hz (42Kw) and an air source of ≥0.4 MPa.

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