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China Flat Glass Ultrasonic Cleaning Machine PTN-500-AS - Reliable Suppliers & Factory for All Glass Types
Applicable Workpieces
It is suitable for cleaning glass workpieces with a maximum size of 400mm X 400mm and a thickness ranging from 0.4 - 1.1mm, providing a wide range of compatibility for different glass products in various industries.
Cleaning Specifications
Cleaning Liquid Selection
Utilizes water-based cleaning liquid and ultra-pure water with a resistivity of 15MΩ/cm or above. This combination ensures effective removal of contaminants and impurities, leaving the glass surfaces clean and clear for high-quality applications.
Transmission Mode
Adopts spiral gear transmission (external transmission). This transmission mode provides stable and reliable power transfer, ensuring smooth operation of the machine and accurate movement of the glass workpieces during the cleaning process.
Conveyor Speed
The conveyor speed is 0.5 - 0.6m/min and is variable frequency stepless adjustable. This allows for customization of the cleaning process according to the specific needs of different glass types and levels of dirtiness. The adjustable speed enables optimal cleaning efficiency while also accommodating different production requirements.
Cleaning Process
Step 01
Loading
Manual loading of the glass workpieces into the machine.
Step 02
Air Knife
The first air knife is used to remove loose debris and excess water from the surface of the glass before the initial cleaning stage.
Step 03
Detergent Lower Roller Brush
The glass undergoes the first stage of roller brush cleaning with detergent to remove stubborn dirt and impurities. The lower position of the roller brush ensures effective contact with the glass surface.
Step 04
Air Knife
After the first detergent cleaning, the second air knife further removes any remaining loose particles and excess detergent solution from the glass surface.
Step 05
DI Water Lower Roller Brush
The glass then undergoes a second roller brush cleaning with DI water to rinse off the remaining detergent and further clean the surface.
Step 06
Isolation
A separation or isolation step may be used to prevent cross-contamination between different cleaning stages or to ensure proper flow and separation of the cleaning processes.
Step 07
Detergent Roller Brush
A third stage of roller brush cleaning with detergent is performed to ensure thorough removal of all contaminants.
Step 08
Isolation
Similar to Isolation 1, this step helps in maintaining the integrity and separation of the different cleaning processes.
Step 09
DI Water Roller Brush
The final roller brush cleaning with DI water is carried out to achieve a high level of cleanliness and remove any remaining traces of detergent or impurities.
Step 10
DI Water Spray Wash
A spray wash with DI water is used to provide a uniform and thorough rinse of the glass surface.
Step 11
DI Water Rinse
A final rinse with DI water ensures that the glass is completely clean and free of any residual cleaning agents or contaminants.
Step 12
Four Groups of Air Knife Drying
Four sets of air knives are used to dry the glass surface thoroughly. The multiple air knife groups ensure efficient removal of water droplets, leaving the glass dry and ready for the next stage of production or use.
Step 13
Unloading
Manual unloading of the clean and dried glass workpieces.
Functional Components
Spray System
The spray system is designed to evenly distribute the cleaning liquid and DI water during the various cleaning and rinsing stages. It ensures that the glass surface is fully covered and cleaned effectively.
Temperature Control System
The temperature control system maintains the optimal temperature of the cleaning liquid and DI water, enhancing the cleaning efficiency and effectiveness. It can be adjusted according to the specific requirements of the cleaning process and the type of glass being cleaned.
Roller Brush Device
Consists of multiple roller brush units for different cleaning stages. The roller brushes are designed to effectively scrub the glass surface, removing dirt and impurities. The different positions and types of roller brushes (detergent and DI water) ensure a comprehensive and thorough cleaning process.
Isolation Device
The isolation devices are used to separate and control the different cleaning sections, preventing cross-contamination and ensuring the proper sequence and effectiveness of the cleaning process.
Water Roller Brush Cleaning System
The water roller brush cleaning system, which includes both DI water and detergent roller brush cleaning stages, is a key component for achieving high-quality cleaning. It combines the mechanical action of the roller brushes with the cleaning power of the water and detergent to ensure the glass surfaces are clean and clear.
Air Knife Device
The air knife devices are used for efficient water removal and drying. They use a high-velocity air stream to cut off water droplets from the glass surface, preparing it for the drying stage and ensuring a dry and clean end product.
Water Rinse System
The water rinse system, which includes spray wash and rinse stages with DI water, is essential for removing any remaining cleaning agents and impurities from the glass surface. It provides a final cleaning and rinsing step to ensure the glass is ready for use.
Electrical Control
The electrical control system allows for the operation and control of the machine's various functions, including conveyor speed, temperature, and the activation of different cleaning and drying processes. It provides a user-friendly interface for easy operation and monitoring.
Cleaning Outer Basket
The cleaning outer basket is designed to hold the glass workpieces securely during the cleaning process and is compatible with the machine's operations, ensuring proper alignment and movement of the glass through the different cleaning stages.
Sturdy Chassis
The machine is built on a sturdy chassis that provides stability and durability, ensuring reliable operation over a long period of time. It can withstand the rigors of continuous use in a production environment.
Aesthetic Cover
The aesthetic cover not only gives the machine a professional and attractive appearance but also provides protection and helps in maintaining a clean and organized working environment around the machine. It can also reduce noise and dust emissions during operation.
In conclusion, the PTN - 500 - AS flat glass cleaning machine is a comprehensive and efficient cleaning solution with advanced features and reliable performance. It offers a precise cleaning process, adjustable conveyor speed, and a range of functional components to meet the specific needs of flat glass and related glass product cleaning in various industries, ensuring high-quality cleaning results and consistent product quality.
Frequently Asked Questions
What are the applicable workpiece dimensions for this machine?
The machine is designed to clean glass workpieces with a maximum size of 400mm X 400mm and a thickness ranging from 0.4mm to 1.1mm, offering wide compatibility across various industries.
What type of cleaning liquid is recommended for optimal results?
The system utilizes a combination of water-based cleaning liquid and ultra-pure water with a resistivity of 15MΩ/cm or above to ensure thorough removal of contaminants and impurities.
How does the conveyor system work and can the speed be adjusted?
The machine utilizes a stable spiral gear transmission (external transmission). The conveyor speed is adjustable between 0.5 - 0.6m/min using a variable frequency stepless adjustment system.
What is the purpose of the isolation devices in the process?
Isolation devices are designed to separate and control different cleaning sections, preventing cross-contamination between stages and maintaining process integrity.
How is the glass dried after the cleaning process?
The drying stage utilizes four groups of high-velocity air knives that efficiently remove water droplets from the glass surface, leaving it clean, dry, and ready for the next production stage.
What ensures the stability and longevity of the machine?
The machine is built on a sturdy chassis for long-term stability and durability, and is protected by an aesthetic cover that reduces noise, dust, and maintains a professional work environment.