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China PTC-1000T Single-Station Hydrocarbon Ultrasonic Cleaning Machine - Reliable Factory Suppliers for Metal Parts Cleaning
Applicable Workpieces
It is suitable for cleaning a diverse range of metal parts, providing flexibility and versatility for various industries.
Cleaning Specifications
Maximum Workpiece Size: L2100 x W800 x H800 (mm), allowing for the cleaning of large and bulky metal components.
Cleaning Liquid Selection: Utilizes a hydrocarbon series cleaning liquid (second-class petroleum), effective in removing contaminants and oils.
Cleaning Cycle Time: Adjustable from 120 to 180 minutes per basket to optimize requirements.
Workflow
01
Loading
Manual placement of workpieces into the cleaning tank.
02
Confirmation
Operator starts the automatic operation.
03
Lid Closing
Automatic sealing for a controlled environment.
04
Dehydrating Agent
Injection of solution to remove moisture.
05
Ultrasonic Dehydration
Enhanced moisture removal via ultrasonic waves.
06
Drainage
Used dehydrating agent is removed.
07
Coarse Cleaning
Injection of the initial cleaning solution.
08
Ultrasonic Coarse
Effective initial cleaning of the parts.
09
Drainage
Removal of coarse cleaning solution.
10
Fine Cleaning
Injection of solution for rinsing.
11
Ultrasonic Rinsing
Thorough rinsing with fine solution.
12
Drainage
Removal of fine cleaning solution.
13
Steam Bath
Final thorough cleaning stage.
14
Vacuum Drying
Complete moisture removal for dry parts.
15
Lid Opening
Automatic opening at process end.
16
Unloading
Manual transfer of cleaned components.Functional Components
Cleaning Tank
Main chamber resistant to corrosion and wear, designed for workpieces and solutions.
Ultrasonic Device
Generates cavitation to dislodge contaminants from metal surfaces effectively.
Cooling & Heat Exchange System
Maintains appropriate temperatures for stable and efficient cleaning operation.
Automatic Sealing Lid System
Prevents escape of vapors and ensures a controlled cleaning environment.
Circulation Filtration System
Recirculates and filters solutions to maintain high cleanliness levels.
Vacuum Degassing Function
Removes gases from solutions to improve overall cleaning performance.
Vacuum System
Used for drying and enhancing cleaning stages through vacuum environments.
Distillation Regeneration
Recycles used solutions and generates steam for the washing stage.
Gas-Liquid Separation
Ensures proper ventilation by separating vapors from liquids.
Electrical Control System
Manages power and automatic operation for reliable cleaning cycles.
Air-Cooled Chiller
Provides essential cooling to maintain stable temperature control.
In conclusion, the PTC-1000T single-station hydrocarbon cleaning machine is a comprehensive cleaning solution with advanced features and reliable performance. It is designed to meet the specific needs of metal part cleaning applications, providing efficient and thorough cleaning of a wide variety of metal parts.
Frequently Asked Questions
● What is the maximum workpiece size the PTC-1000T can handle?
The machine can accommodate metal workpieces with a maximum size of L2100 x W800 x H800 (mm).
● What type of cleaning liquid is used in this system?
It utilizes a hydrocarbon series cleaning liquid, specifically classified as second-class petroleum.
● How long does a standard cleaning cycle take?
The cleaning cycle time is adjustable and typically ranges from 120 to 180 minutes per basket.
● How does the machine ensure the workpieces are dry?
The system employs a dedicated vacuum drying stage to remove all moisture from the workpieces.
● Does the machine recycle the cleaning solution?
Yes, it features vacuum distillation regeneration recovery equipment to purify and recycle used cleaning solutions.
● Is the cleaning process automated?
Yes, once the operator loads the parts and presses confirmation, the entire process—including lid sealing and cleaning stages—is automatic.