China Suppliers Factory CA4040 Multi-Line Saw Equipment for Cutting Sapphire and Ceramics
Product Features
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Double-Station Workbench
Allows simultaneous cutting of two material plates.
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Integrated Cutting System
Roller cutting system, workbench, tension mechanism, retractable line, and cable system are arranged in a single plane for ease of operation.
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Swinging Workbench Design
Enhances cutting force; double workbench features independent servo control for separate operation.
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Optional Three-Axis and Five-Axis Winding Methods
Provides flexibility for cutting products of varying thicknesses.
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Five-Roller Direct Drive Structure
Ensures stable equipment operation.
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Disconnection and Continuous Cutting Function
Capable of both interrupted and continuous cutting operations.
Technical Parameters
| Project | Content | Technical Parameters |
|---|---|---|
| Model | Model | CA4040 |
| Processing capacity | Max processing billet size | 400×250×400mm |
| Slice thickness | 5-60mm（The total number of equipment winds ≤50） | |
| Number of stations | 2 | |
| Roller specifications | Roller outer diameter × glue length × quantity | （Ф180±10 mm ）×260×5 |
| Diamond thread | Diamond wire diameter | Ф0.20-Ф0.37 |
| Max line storage capacity | 40 km (φ0.25mm) | |
| Max round-trip routing speed | 1000 m/min | |
| Workbench | Workbench lifting stroke | 422mm |
| Workbench swing | ±7.5° | |
| Cutting method | Vertical upward feed | |
| Cutting feed speed | 0.1-99.9mm/min | |
| Cutting fluid | Cutting fluid | Water-based or oil-based cutting fluid |
| Liquid storage capacity | 800L | |
| Pump flow | 200L/min | |
| Power/air source | Power supply | 380V±10%、50Hz |
| Power | 42Kw | |
| Air source | ≥0.4 MPa | |
| Dimensions and weight | Dimensions (L x W x H) | 3000 × 2200 × 2820 mm |
| Weight | 5000 Kg |
Frequently Asked Questions
What are the benefits of the Double-Station Workbench design?
The double-station design allows simultaneous cutting of two material plates. Combined with independent servo control, it provides separate operation capabilities and enhances the overall cutting force.
What is the maximum processing capacity of the CA4040 model?
The CA4040 model can handle a maximum processing billet size of 400×250×400mm, with slice thicknesses ranging from 5 to 60mm (given the total number of equipment winds is 50 or less).
What winding methods are supported by this equipment?
It supports optional three-axis and five-axis winding methods, providing the necessary operational flexibility for cutting products of varying thicknesses.
What type of cutting fluid does the machine use?
The system is compatible with both water-based and oil-based cutting fluids, featuring an 800L liquid storage capacity and a pump flow rate of 200L/min.
What are the requirements for power and air source?
The equipment requires a power supply of 380V±10% at 50Hz, has a total power rating of 42Kw, and requires an air source pressure of ≥0.4 MPa.
Does the machine support continuous cutting if a disconnection occurs?
Yes, the system is designed with a disconnection and continuous cutting function, making it fully capable of both interrupted and continuous cutting operations.