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China Suppliers Factory Optical Glass Ultrasonic Cleaning Machine PTA-11600T for High-Quality Glass Products Cleaning
Applicable Workpieces
This machine is suitable for cleaning a wide range of glass items, including surface glass, optical glass, mobile phone glass, and touch screen glass. It caters to the needs of different industries such as electronics, optical manufacturing, and more.
Cleaning Specifications
Maximum Workpiece Size
It can handle glass workpieces with a maximum size of 10". This allows for the cleaning of a variety of standard and larger-sized glass components.
Cleaning Liquid Selection
Utilizes water-based cleaning liquid and ultra-pure water with a resistivity of 15MΩ/cm or above. The combination of these cleaning agents ensures effective removal of contaminants and impurities from the glass surfaces, providing a thorough and high-quality clean.
Drying Methods
Employes pure water slow pull dehydration, air knife water cutting, and two-stage hot air circulation drying. This comprehensive drying process ensures that the cleaned glass is completely dried, reducing the risk of water marks and ensuring the integrity of the glass surface.
Cleaning Cycle Time
The fastest cleaning cycle is one basket every 3 minutes, and the cleaning time is adjustable and can be set on the touchscreen. This flexibility allows users to optimize the cleaning process according to their specific requirements and production schedules.
Cleaning Process
01
Loading
Manual loading of the glass workpieces into the machine.
02
Pre-Soaking in Pure Water
The workpieces are first pre-soaked in pure water to loosen any initial dirt or contaminants.
03
Detergent Ultrasonic Cleaning
Two stages of ultrasonic cleaning with detergent to thoroughly remove stubborn stains and impurities.
04
Pure Water Spray Rinse
A spray rinse with pure water to remove any remaining detergent and loose particles.
05
Pure Water Ultrasonic Rinse
Four consecutive stages of ultrasonic rinsing with pure water to ensure complete removal of all traces of detergent and achieve a high level of cleanliness.
06
Pure Water Slow Pull Dehydration
The workpieces are then subjected to slow pull dehydration using pure water to remove most of the remaining water.
07
Air Knife Water Cutting
An air knife is used to cut off any remaining surface water.
08
Hot Air Circulation Drying
Two stages of hot air circulation drying to completely dry the glass workpieces and prepare them for the next stage of production or use.
09
Unloading
Manual unloading of the clean and dried glass workpieces.
Functional Components
Cleaning and Storage Tanks
The cleaning tank and storage tank are designed to hold the cleaning liquids and ensure proper circulation and supply during the cleaning process.
Ultrasonic System
Equipped with an ultrasonic system that can be selected with the appropriate ultrasonic frequency according to the cleaning section. This ensures efficient vibration and agitation of the cleaning liquid to enhance the cleaning effect.
Filtration Circulation System
A filtration circulation system is in place to filter out impurities and contaminants from the cleaning liquid, ensuring its cleanliness and effectiveness over multiple cleaning cycles.
Air Knife System
The air knife system is used for precise water cutting, effectively removing surface water from the glass workpieces after the dehydration process.
Hot Air Drying System
Consists of a hot air drying system that provides efficient and rapid drying through two-stage hot air circulation, ensuring the glass is completely dry and ready for use.
Automatic Temperature Control Heating System
The automatic temperature control heating system maintains the optimal temperature of the cleaning liquid and drying air, ensuring consistent and effective cleaning and drying performance.
Tank Surface Basket Transverse Moving Mechanism
Enables the movement of the cleaning basket across the surface of the tank, ensuring even exposure of the workpieces to the cleaning and drying processes.
Pitching and Lifting Mechanism
The pitching and lifting mechanism provides additional agitation during the cleaning process, enhancing the cleaning effect by ensuring all surfaces of the workpieces are properly cleaned.
Slow Pull Dehydration Mechanism
The slow pull dehydration mechanism gently removes excess water from the workpieces, preventing damage and ensuring a smooth transition to the drying process.
Stainless Steel Pipeline System
A reliable stainless steel pipeline system is used for the transportation of cleaning liquids and gases, ensuring durability and resistance to corrosion.
Automatic Control and Electrical Control System
The machine is equipped with an advanced automatic control and electrical control system that allows for easy operation, monitoring, and adjustment of the cleaning process parameters. It provides a user-friendly interface on the touchscreen for convenient control and setting of the cleaning time and other variables.
Cleaning Outer Basket
The cleaning outer basket is designed to hold the glass workpieces securely during the cleaning process and is compatible with the various mechanisms and processes of the machine.
Sturdy Chassis
The machine is built on a sturdy chassis that provides stability and durability, ensuring reliable operation over a long period of time. It can withstand the rigors of continuous use in an industrial environment.
Overall, the PTA - 11600T optical glass cleaning machine is a comprehensive and efficient solution for the cleaning of optical and related glass products, offering advanced features, customizable settings, and reliable performance to meet the diverse needs of different industries.
Frequently Asked Questions
What kinds of glass products can the PTA-11600T machine clean?
This machine is highly suitable for cleaning a wide range of glass items, including surface glass, optical glass, mobile phone glass, and touch screen glass, serving industries like electronics and optical manufacturing.
What is the maximum workpiece size accommodated by this machine?
The machine can handle glass workpieces with a maximum size of up to 10", allowing for the cleaning of standard to larger-sized glass components.
What cleaning liquids are required for operation?
It utilizes water-based cleaning liquids and ultra-pure water with a resistivity of 15MΩ/cm or above to ensure effective contaminant removal and a high-quality clean.
How does the machine dry the glass workpieces?
The drying process employs pure water slow pull dehydration, air knife water cutting, and two-stage hot air circulation drying to ensure the glass is completely dry and free of water marks.
How long is the cleaning cycle, and is it adjustable?
The fastest cleaning cycle is one basket every 3 minutes. The cleaning time is fully adjustable and can be set directly via the integrated touchscreen control panel.
What functional mechanisms ensure the high cleaning efficiency?
It features multi-stage ultrasonic systems, filtration circulation, automatic temperature control heating, a pitching and lifting mechanism for extra agitation, and a slow pull dehydration mechanism.