China Suppliers Factory Single-Station Hydrocarbon Ultrasonic Cleaning Machine for Metal Parts - PTC-1000T
Applicable Workpieces
Cleaning Specifications
The machine can handle metal workpieces with a maximum size of L2100 x W800 x H800 (mm), allowing for the cleaning of large and bulky metal components.
Utilizes a hydrocarbon series cleaning liquid (second-class petroleum), which is effective in removing contaminants and oils from metal surfaces.
The cleaning cycle time is adjustable from 120 to 180 minutes per basket, providing flexibility to optimize the cleaning process according to the specific requirements of the workpieces.
Workflow
Manual placement of the workpieces into the cleaning tank by the operator.
After placing the workpieces, the operator presses the confirmation key to start the cleaning process. The equipment then begins to operate automatically.
The machine automatically closes the lid to create a sealed environment for the cleaning process.
A dehydrating agent solution is injected into the cleaning tank to remove moisture from the workpieces.
Ultrasonic waves are used to enhance the dehydration process, ensuring thorough removal of moisture.
The used dehydrating agent solution is drained from the tank.
A coarse cleaning solution is injected into the tank for the initial cleaning stage.
Ultrasonic waves are employed for effective coarse cleaning of the workpieces.
The used coarse cleaning solution is drained.
A fine cleaning solution is injected for the subsequent rinsing and fine cleaning stage.
Ultrasonic waves are used for thorough rinsing of the workpieces with the fine cleaning solution.
The used fine cleaning solution is drained.
The workpieces are subjected to steam bath washing for a final and thorough cleaning.
Vacuum drying is performed to remove all moisture from the workpieces, ensuring they are completely dry.
The lid is automatically opened at the end of the process.
The operator manually transfers and unloads the cleaned workpieces.
Functional Components
Cleaning Tank
The main chamber where the cleaning process takes place. Designed to hold workpieces and cleaning solutions, constructed with corrosion-resistant materials.
Ultrasonic Device
Generates ultrasonic waves to create cavitation in cleaning solutions, enhancing cleaning effectiveness by dislodging contaminants from metal surfaces.
Cooling & Heat Exchange System
Maintains the appropriate temperature of cleaning solutions and machine components, ensuring stable and efficient operation.
Automatic Sealing Lid System
Provides a tight seal for the cleaning tank, creating a controlled environment and preventing the escape of vapors and contaminants.
Dehydrating Tank & Filtration
Holds the dehydrating agent solution while the circulation filtration system filters and recirculates solutions to maintain cleanliness.
Vacuum Degassing & Buffer Tank
Removes air and gases from cleaning solutions to improve performance, and stores fine cleaning solution for the rinsing stage.
Inlet & Outlet Liquid System
Controls the flow of cleaning solutions into and out of the tank, backed by a fine cleaning buffer tank for continuous operation.
Vacuum System
Used for vacuum drying and for creating a vacuum environment during specific stages to enhance cleaning and drying efficiency.
Vacuum Distillation & Recovery
Recycles and purifies used cleaning solutions through vacuum distillation, and generates steam for the steam bath washing stage.
Gas-Liquid Separation Tank
Separates vapors and liquids generated during cleaning, ensuring proper ventilation and preventing harmful substance accumulation.
Electrical & Automatic Control
Manages power supply to electrical components and controls the entire cleaning process for accurate, reliable operation.
Air-Cooled Chiller
Provides cooling for the cooling system and other components requiring temperature control, ensuring stable and efficient operation.
Frequently Asked Questions
What is the maximum workpiece size supported by this machine?
The machine can accommodate metal workpieces with a maximum size of L2100 x W800 x H800 (mm), making it suitable for cleaning large and bulky metal components.
What type of cleaning liquid does the machine use?
It utilizes a hydrocarbon series cleaning liquid (specifically second-class petroleum), which is highly effective in removing contaminants and oils from metal surfaces.
How long does a typical cleaning cycle take?
The cleaning cycle time is adjustable and ranges from 120 to 180 minutes per basket, allowing you to optimize the process based on the specific requirements of your workpieces.
How does the machine dry the workpieces after cleaning?
The machine utilizes a dedicated vacuum system for vacuum drying, which thoroughly removes all moisture from the workpieces to ensure they are completely dry at the end of the cycle.
Does this cleaning machine recycle the cleaning solution?
Yes, the system features a vacuum distillation regeneration recovery and steam generator equipment alongside a circulation filtration system to continuously purify and recycle the cleaning solutions.
What role does the ultrasonic device play in the workflow?
The ultrasonic device generates ultrasonic waves that cause cavitation in the cleaning solutions. This action dislodges stubborn contaminants from metal surfaces during the dehydration, coarse cleaning, and rinsing stages.