Leave Your Message
Semi-Automatic Hydrocarbon Ultrasonic Cleaning Machine PTC2 - 3040V1SAT from China Suppliers and Factory for Metal Parts Cleaning
Hot Products

Semi-Automatic Hydrocarbon Ultrasonic Cleaning Machine PTC2 - 3040V1SAT from China Suppliers and Factory for Metal Parts Cleaning

The PTC2 - 3040V1SAT semi-automatic hydrocarbon cleaning machine is a cutting-edge solution for efficient cleaning of various metal parts. Designed with advanced technology, this specialized equipment offers exceptional cleaning results and addresses the unique requirements of different metal part cleaning applications. As a reliable choice among China suppliers, our factory ensures high-quality manufacturing to meet industry standards and customer expectations. Experience superior cleaning performance with our innovative hydrocarbon cleaning machine, tailored for optimal efficiency in your operations

    Applicable Workpieces

    It is suitable for a wide range of metal parts, providing a reliable cleaning solution for industries such as machinery manufacturing, automotive parts production, and metal processing.

    Cleaning Specifications

    Cleaning Specifications Machine
    📏
    Maximum Workpiece Size: The machine can handle metal workpieces with a maximum size of 260*360mm, allowing for the cleaning of a variety of medium-sized metal components.
    🧪
    Cleaning Liquid Selection: Utilizes a hydrocarbon series cleaning liquid (second-class petroleum), specifically designed to remove contaminants, oils, and impurities safely.
    ⏱️
    Cleaning Cycle Time: Fastest cycle is one basket every 3 minutes. Cleaning time is adjustable via touchscreen to optimize process based on dirt levels.

    Cleaning Process

    Step 1
    Loading

    Manual loading of the metal workpieces into the machine's basket.

    Step 2
    1# Degassing Ultrasonic Rough Cleaning

    Removes trapped gases from the surface to enhance ultrasonic effectiveness. Microscopic bubbles implode to dislodge heavy contaminants.

    Step 3
    2# Vacuum Ultrasonic Fine Cleaning

    Vacuum environment reduces boiling point and increases penetration. Ensures even the smallest impurities are removed for high cleanliness.

    Step 4
    3# Vacuum Steam Cleaning + Drying

    Steam dissolves remaining oils, followed by a vacuum drying process to ensure parts are moisture-free and ready for use.

    Step 5
    Unloading

    Manual unloading of the clean and dried metal workpieces.

    Functional Components

    Vacuum Tanks (Cleaning, Drying, Buffer)

    Designed for enhanced performance using high-quality, corrosion-resistant materials to stabilize vacuum pressure.

    Ultrasonic Device

    Generates cavitation waves to dislodge dirt; adjustable frequencies for different part types and dirt levels.

    Degassing Device

    Removes air to improve contact between liquid and metal, ensuring uniform ultrasonic cleaning.

    Circulation Filtration System

    Continuously filters contaminants to maintain liquid effectiveness and reduce replacement frequency.

    Pitching Mechanism

    Provides additional agitation, ensuring all surfaces are exposed evenly to the cleaning liquid.

    Vacuum Pumping Device

    Crucial for maintaining stable vacuum levels throughout the cleaning and drying stages.

    Tank Cover Automatic Mechanism

    Ensures proper sealing and safety while reducing manual labor during loading/unloading.

    Automatic Fire Extinguishing System

    Safety feature for hydrocarbon processes; detects and suppresses fire hazards automatically.

    Cooling System & Air-Cooled Chiller

    Maintains optimal liquid temperature to prevent overheating and ensure consistent results.

    Basket & Rack System

    Corrosion-resistant structural support designed for effective circulation and part protection.

    The PTC2 - 3040V1SAT semi-automatic hydrocarbon cleaning machine is a comprehensive and efficient cleaning solution with advanced features and reliable performance.

    Frequently Asked Questions

    What industries can use this cleaning machine?
    It is ideal for machinery manufacturing, automotive parts production, and any metal processing industries requiring deep cleaning.
    What is the maximum size of the workpieces it can handle?
    The machine is designed to clean metal components with a maximum size of 260*360mm.
    What type of cleaning liquid is required?
    It uses a hydrocarbon series cleaning liquid (second-class petroleum) for effective contaminant removal.
    How long does a typical cleaning cycle take?
    The fastest cycle is one basket every 3 minutes, but the time is fully adjustable via the touchscreen interface.
    Is the machine safe to use with flammable hydrocarbons?
    Yes, it includes an automatic fire extinguishing system that detects hazards and responds immediately to ensure operator safety.
    How does the vacuum drying process work?
    The vacuum drying tank removes all moisture from the parts efficiently, ensuring they are completely dry for the next production stage.

    Leave Your Message