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Single-Station Hydrocarbon Ultrasonic Cleaning Machine PTC-1000T - China Suppliers and Factory Solutions
Applicable Workpieces
It is suitable for cleaning a diverse range of metal parts, providing flexibility and versatility for various industries.
Cleaning Specifications
Maximum Workpiece Size
The machine can handle metal workpieces with a maximum size of L2100 x W800 x H800 (mm), allowing for the cleaning of large and bulky metal components.
Cleaning Liquid Selection
Utilizes a hydrocarbon series cleaning liquid (second-class petroleum), which is effective in removing contaminants and oils from metal surfaces.
Cleaning Cycle Time
The cleaning cycle time is adjustable from 120 to 180 minutes per basket, providing flexibility to optimize the cleaning process according to the specific requirements of the workpieces.
Workflow
1
Loading
Manual placement of the workpieces into the cleaning tank by the operator.
2
Confirmation and Start
After placing the workpieces, the operator presses the confirmation key to start the cleaning process. The equipment then begins to operate automatically.
3
Automatic Lid Closing
The machine automatically closes the lid to create a sealed environment for the cleaning process.
4
Injection of Dehydrating Agent
A dehydrating agent solution is injected into the cleaning tank to remove moisture from the workpieces.
5
Ultrasonic Dehydration
Ultrasonic waves are used to enhance the dehydration process, ensuring thorough removal of moisture.
6
Drainage
The used dehydrating agent solution is drained from the tank.
7
Coarse Cleaning Solution Injection
A coarse cleaning solution is injected into the tank for the initial cleaning stage.
8
Ultrasonic Coarse Cleaning
Ultrasonic waves are employed for effective coarse cleaning of the workpieces.
9
Drainage
The used coarse cleaning solution is drained.
10
Fine Cleaning Solution Injection
A fine cleaning solution is injected for the subsequent rinsing and fine cleaning stage.
11
Ultrasonic Rinsing
Ultrasonic waves are used for thorough rinsing of the workpieces with the fine cleaning solution.
12
Drainage
The used fine cleaning solution is drained.
13
Steam Bath Washing
The workpieces are subjected to steam bath washing for a final and thorough cleaning.
14
Vacuum Drying
Vacuum drying is performed to remove all moisture from the workpieces, ensuring they are completely dry.
15
Automatic Lid Opening
The lid is automatically opened at the end of the process.
16
Manual Transfer and Unloading
The operator manually transfers and unloads the cleaned workpieces.
Functional Components
Cleaning Tank
The main chamber where the cleaning process takes place. It is designed to hold the workpieces and the cleaning solutions, made of materials resistant to corrosion and wear.
Ultrasonic Device
Generates ultrasonic waves that create cavitation in the cleaning solutions, enhancing cleaning effectiveness by dislodging contaminants.
Cooling & Heat Exchange System
Responsible for maintaining the appropriate temperature of the cleaning solutions and machine components, ensuring stable operation.
Automatic Sealing Cylinder Lid System
Provides a tight seal for the cleaning tank, creating a controlled environment and preventing the escape of vapors.
Dehydrating Storage & Filtration
Holds the dehydrating agent solution while the circulation filtration system filters and recirculates solutions to maintain cleanliness.
Vacuum Degassing & Buffer Tank
Removes air and gases from cleaning solutions to improve performance. The fine cleaning buffer tank stores rinsing solution.
Inlet and Outlet Liquid System
Controls the flow of cleaning solutions into and out of the tank, backed by the fine cleaning buffer tank reserve.
Vacuum System
Used for vacuum drying and creating negative pressure environments during specific stages to enhance overall cleaning.
Vacuum Distillation Recovery
Recycles and purifies used cleaning solutions through vacuum distillation and generates steam for the steam bath washing stage.
Gas-Liquid Separation Tank
Separates vapors and liquids generated during cleaning, ensuring proper ventilation and preventing harmful accumulations.
Electrical & Automatic Control
Manages power supply, operation of electrical components, and sequences the entire cleaning process automatically and reliably.
Air-Cooled Chiller
Provides necessary cooling for the cooling system and other components requiring strict temperature control.
In conclusion, the PTC-1000T single-station hydrocarbon cleaning machine is a comprehensive cleaning solution with advanced features and reliable performance. It is designed to meet the specific needs of metal part cleaning applications, providing efficient and thorough cleaning of a wide variety of metal parts.
Frequently Asked Questions
What types of workpieces are suitable for the PTC-1000T cleaning machine?
It is suitable for cleaning a diverse range of metal parts, providing outstanding flexibility and versatility for various industrial applications.
What is the maximum workpiece size that this machine can accommodate?
The machine can easily handle large and bulky metal components with a maximum workpiece size of L2100 x W800 x H800 (mm).
What type of cleaning liquid is used in the cleaning process?
It utilizes a hydrocarbon series cleaning liquid (specifically second-class petroleum), which is highly effective in removing contaminants, grease, and oils from metal surfaces.
How long does a typical cleaning cycle take?
The cleaning cycle time is fully adjustable from 120 to 180 minutes per basket, allowing operators to optimize the process based on workpiece requirements.
How does the system ensure the workpieces are completely dry?
The system employs a dedicated vacuum drying stage at the end of the workflow, which rapidly and thoroughly removes all remaining moisture from the workpieces.
Is the cleaning solution recyclable?
Yes. The machine features a vacuum distillation regeneration recovery and steam generator equipment that recycles and purifies the used cleaning solution for continuous use.