Automatic Hydrocarbon Ultrasonic Cleaning Machine for Metal Battery Cases - China Suppliers & Factory PTC6 - 5065V2RT
Applicable Workpieces
It is tailored for metal battery cases, with a focus on providing optimal cleaning solutions for this specific type of metal component. The ability to handle battery cases ensures its relevance in the production and maintenance processes of the battery industry.
Production Capacity and Specifications
The machine can accommodate metal battery cases with a minimum diameter of 14mm, demonstrating its versatility in handling different sizes.
Impressive production capacity of 5000 pieces in just 10 minutes, suitable for large-scale industrial operations.
Utilizes a hydrocarbon series cleaning liquid (second-class petroleum) for effective removal of oils and impurities without residue.
Fastest cycle is one basket every 3 minutes. Cleaning time is fully adjustable via the integrated touchscreen.
Cleaning Process
Manual loading of the battery cases at the upper feeding port with precise alignment for subsequent stages.
Removes trapped air and gases to enhance ultrasonic effectiveness. Microscopic bubbles dislodge dirt thoroughly.
Vacuum environment reduces boiling point and increases penetration for refined cleaning of crevices.
Ensures thorough removal of cleaning liquid traces through vacuum-assisted ultrasonic rinsing.
Excess liquid is drained to optimize subsequent drying efficiency and prevent carryover.
Alternating tanks for steam cleaning (contaminant dissolution) and final vacuum drying to remove all moisture.
Organized transfer of cleaned and dried workpieces out of the machine for further processing.
Stabilizes workpiece temperature to prevent thermal deformation and ensures integrity.
Final manual unloading of clean, cooled battery cases at the lower feeding port.
Functional Components
Creates stable vacuum environments for enhanced cleaning/drying using corrosion-resistant materials.
Generates cavitation waves and removes air bubbles for uniform cleaning of complex internal surfaces.
Recirculates and filters liquid to maintain consistent cleaning quality across multiple cycles.
Provides agitation ensuring all surfaces are exposed evenly to ultrasonic waves.
Recycles used cleaning liquid to reduce waste and operational costs significantly.
Automated overhead crane for precise workpiece handling between various cleaning stations.
Essential safety feature for hydrocarbon processes, detecting and suppressing fire hazards instantly.
Maintains optimal machine operating temperature without the need for complex water cooling.
Provides structural stability, noise reduction, and thermal insulation for the entire system.