China Suppliers Factory Semi-Automatic Hydrocarbon Ultrasonic Cleaning Machine for Metal Parts - Model PTC2 - 3040V1SAT
Applicable Workpieces
It is suitable for a wide range of metal parts, providing a reliable cleaning solution for industries such as machinery manufacturing, automotive parts production, and metal processing.
Cleaning Specifications
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Maximum Workpiece Size The machine can handle metal workpieces with a maximum size of 260*360mm, allowing for the cleaning of a variety of medium-sized metal components.
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Cleaning Liquid Selection Utilizes a hydrocarbon series cleaning liquid (second-class petroleum), which is specifically designed to effectively remove contaminants, oils, and impurities from metal surfaces while being safe and suitable for the cleaning process.
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Cleaning Cycle Time The fastest cleaning cycle is one basket every 3 minutes, and the cleaning time is adjustable and can be set on the touchscreen. This flexibility allows users to optimize the cleaning process according to the specific requirements and dirt levels of the metal parts, ensuring efficient use of time and resources.
Cleaning Process
Manual loading of the metal workpieces into the machine's basket.
In the first stage, the workpieces are placed in the degassing ultrasonic rough cleaning tank. The degassing process helps to remove any trapped air or gases from the surface of the metal parts, enhancing the effectiveness of the ultrasonic cleaning. The ultrasonic waves create microscopic bubbles that implode, dislodging dirt and contaminants from the metal surfaces in a thorough and efficient manner.
After the rough cleaning, the workpieces move to the vacuum ultrasonic fine cleaning tank. The vacuum environment further improves the cleaning efficiency by reducing the boiling point of the cleaning liquid and increasing its penetration power. The ultrasonic cleaning in this stage provides a more refined and detailed cleaning, ensuring that even the smallest impurities are removed from the metal parts, resulting in a high level of cleanliness.
In the final stage, the workpieces are subjected to vacuum steam cleaning. The steam helps to dissolve and remove any remaining contaminants and oils, providing a final and thorough cleaning. Then, the vacuum drying process is carried out to remove all moisture from the metal parts, ensuring that they are completely dry and ready for the next stage of production or use.
Manual unloading of the clean and dried metal workpieces.
Functional Components
Designed to create and maintain a vacuum environment for enhanced cleaning and drying performance. The buffer tank stabilizes vacuum pressure. Made of corrosion-resistant, high-quality materials to withstand demanding vacuum conditions.
Generates ultrasonic waves that create cavitation in the cleaning liquid to dislodge dirt and impurities. Adjustable frequencies and power levels ensure optimal cleaning results based on workpiece requirements.
Removes air or gases from the metal parts and cleaning liquid. This improves surface contact, prevents air bubbles that interfere with ultrasonic waves, and guarantees uniform, thorough cleaning.
Filters out impurities and contaminants continuously, maintaining cleaning liquid quality over multiple cycles. Reduces fluid replacement frequency and increases overall operational efficiency.
Provides controlled mechanical agitation to the workpieces, ensuring all surfaces are evenly exposed to the cleaning liquid and ultrasonic waves, leaving no missed areas.
Responsible for creating and maintaining stable vacuum environments inside the cleaning and drying tanks. Features adjustable vacuum levels to meet the specific requirements of different stages.
Enables automatic opening and closing of tank covers, ensuring proper sealing during operation and easy loading/unloading. Enhances safety and minimizes manual labor.
Designed specifically for hydrocarbon safety, this system detects and responds to potential fire hazards instantly by spraying an extinguishing agent to protect operators and equipment.
Maintains the optimal temperature range of the cleaning liquid and equipment. Efficiently dissipates heat to prevent overheating and maintain consistent cleaning results.
Corrosion-resistant basket designed to hold and position workpieces properly. Perforated structure allows optimal circulation of cleaning liquid and penetration of ultrasonic waves.
Provides robust structural support and alignment. The outer cover protects components from dust, provides insulation, reduces operational noise, and ensures safe operation.