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China Optical Glass Ultrasonic Cleaning Machine - PTA-11600T from Top Suppliers and Factory
Applicable Workpieces
This machine is suitable for cleaning a wide range of glass items, including surface glass, optical glass, mobile phone glass, and touch screen glass. It caters to the needs of different industries such as electronics, optical manufacturing, and more.
Cleaning Specifications
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Maximum Workpiece SizeIt can handle glass workpieces with a maximum size of 10". This allows for the cleaning of a variety of standard and larger-sized glass components.
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Cleaning Liquid SelectionUtilizes water-based cleaning liquid and ultra-pure water with a resistivity of 15MΩ/cm or above. The combination of these cleaning agents ensures effective removal of contaminants and impurities from the glass surfaces, providing a thorough and high-quality clean.
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Drying MethodsEmployes pure water slow pull dehydration, air knife water cutting, and two-stage hot air circulation drying. This comprehensive drying process ensures that the cleaned glass is completely dried, reducing the risk of water marks and ensuring the integrity of the glass surface.
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Cleaning Cycle TimeThe fastest cleaning cycle is one basket every 3 minutes, and the cleaning time is adjustable and can be set on the touchscreen. This flexibility allows users to optimize the cleaning process according to their specific requirements and production schedules.
Cleaning Process
Step 01
Loading
Manual loading of the glass workpieces into the machine.
Step 02
Pre-Soaking in Pure Water
The workpieces are first pre-soaked in pure water to loosen any initial dirt or contaminants.
Step 03
Detergent Ultrasonic Cleaning
Two stages of ultrasonic cleaning with detergent to thoroughly remove stubborn stains and impurities.
Step 04
Pure Water Spray Rinse
A spray rinse with pure water to remove any remaining detergent and loose particles.
Step 05
Pure Water Ultrasonic Rinse
Four consecutive stages of ultrasonic rinsing with pure water to ensure complete removal of all traces of detergent and achieve a high level of cleanliness.
Step 06
Pure Water Slow Pull Dehydration
The workpieces are then subjected to slow pull dehydration using pure water to remove most of the remaining water.
Step 07
Air Knife Water Cutting
An air knife is used to cut off any remaining surface water.
Step 08
Hot Air Circulation Drying
Two stages of hot air circulation drying to completely dry the glass workpieces and prepare them for the next stage of production or use.
Step 09
Unloading
Manual unloading of the clean and dried glass workpieces.
Functional Components
Cleaning and Storage Tanks
Designed to hold the cleaning liquids and ensure proper circulation and supply during the cleaning process.
Ultrasonic System
Equipped with selectable ultrasonic frequencies according to the cleaning section for efficient vibration and agitation.
Filtration Circulation System
Filters out impurities and contaminants from the cleaning liquid, ensuring effectiveness over multiple cycles.
Air Knife System
Used for precise water cutting, effectively removing surface water from glass workpieces after dehydration.
Hot Air Drying System
Provides efficient and rapid drying through two-stage hot air circulation, ensuring the glass is completely dry.
Automatic Temp Control
Maintains optimal liquid and air temperatures for consistent and effective cleaning and drying performance.
Transverse Mechanism
Enables movement across the tank surface, ensuring even exposure to cleaning and drying processes.
Pitching and Lifting
Provides additional agitation during cleaning, enhancing the effect on all surfaces of the workpieces.
Slow Pull Dehydration
Gently removes excess water, preventing damage and ensuring a smooth transition to drying.
Stainless Steel Pipeline
Reliable system for transporting liquids and gases, ensuring durability and corrosion resistance.
Electrical Control System
Advanced automatic control with a user-friendly touchscreen interface for monitoring and adjustments.
Sturdy Chassis
Built on a stable and durable chassis to withstand continuous industrial use over a long period.
Overall, the PTA - 11600T optical glass cleaning machine is a comprehensive and efficient solution for the cleaning of optical and related glass products, offering advanced features, customizable settings, and reliable performance to meet the diverse needs of different industries.
Frequently Asked Questions
What types of glass can this machine clean?
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The machine is suitable for a wide range of glass items, including surface glass, optical glass, mobile phone glass, and touch screen glass used in electronics and optical manufacturing.
What is the maximum workpiece size supported?
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The PTA-11600T can handle glass workpieces with a maximum size of 10 inches, catering to both standard and larger-sized components.
What cleaning agents does the system use?
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It utilizes water-based cleaning liquids and ultra-pure water with a resistivity of 15MΩ/cm or above to ensure high-quality contaminant removal.
How fast is the cleaning cycle?
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The fastest cleaning cycle is one basket every 3 minutes. The cleaning time is fully adjustable via the integrated touchscreen interface.
How does the machine ensure the glass is completely dry?
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It employs a multi-stage drying process: pure water slow pull dehydration, air knife water cutting, and two-stage hot air circulation drying to eliminate water marks.
Is the temperature of the cleaning liquid controlled?
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Yes, the machine features an automatic temperature control heating system that maintains optimal temperatures for both the cleaning liquid and drying air.