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Manual Optical Glass Ultrasonic Cleaning Machine PTA-13540T from China Suppliers and Factory for Quality Results
Applicable Workpieces
It is suitable for cleaning surface glass, optical glass, mobile phone glass, and touch screen glass, catering to the needs of different industries such as electronics, optics, and mobile device manufacturing.
Cleaning Specifications
Maximum Workpiece Size
Can handle glass workpieces with a maximum size of 10". This allows for the cleaning of a wide range of glass components used in different applications.
Cleaning Liquid Selection
Utilizes water-based cleaning liquid and ultra-pure water with a resistivity of 15MΩ/cm or above. This combination ensures effective removal of contaminants and impurities, leaving the glass surfaces clean and clear.
Drying Methods
Features two groups of pure water slow pull dehydration, one group of air knife water cutting, and three groups of hot air circulation drying. This comprehensive drying setup ensures thorough drying of the glass workpieces, minimizing the risk of water marks and ensuring their quality and integrity.
Cleaning Cycle Time
The fastest cleaning cycle is one basket every 2 minutes, providing efficient production throughput.
Cleaning Process
01
Loading
Manual loading of the glass workpieces into the machine.
02
Detergent Ultrasonic Cleaning
Two stages of ultrasonic cleaning with detergent to remove stubborn dirt and impurities from the glass surfaces.
03
Pure Water Spray Rinse
A spray rinse with pure water to wash away any remaining detergent.
04
Pure Water Ultrasonic Rinse
Four consecutive stages of ultrasonic rinsing with pure water to achieve a high level of cleanliness and remove all traces of detergent.
05
Pure Water Slow Pull Dehydration
Two stages of pure water slow pull dehydration to gradually remove excess water from the workpieces.
06
Air Knife Water Cutting
The air knife is used to cut off any remaining surface water, preparing the workpieces for the drying process.
07
Hot Air Circulation Drying
Three stages of hot air circulation drying to completely dry the glass workpieces and make them ready for the next stage of production or use.
08
Unloading
Manual unloading of the clean and dried glass workpieces.
Functional Components
Cleaning and Storage Tanks
The cleaning tank and storage tank are designed to hold and manage the cleaning liquids, ensuring proper supply and circulation during the cleaning process.
Ultrasonic System
Equipped with an ultrasonic system that can be selected with the appropriate ultrasonic frequency according to the cleaning section. This helps in efficient cleaning by creating vibrations in the cleaning liquid.
Filtration Circulation System
A filtration circulation system filters out impurities from the cleaning liquid, maintaining its cleanliness and effectiveness for multiple cleaning cycles.
Air Knife System
The air knife system accurately cuts off surface water, enhancing the drying efficiency.
Hot Air Drying System
The hot air drying system with three groups provides reliable and thorough drying through hot air circulation.
Automatic Temperature Control
Maintains the optimal temperature of the cleaning liquid and drying air, ensuring consistent cleaning and drying performance.
Pitching and Lifting Mechanism
The pitching and lifting mechanism provides additional agitation during the cleaning process, ensuring all parts of the workpieces are properly cleaned.
Slow Pull Dehydration Mechanism
The slow pull dehydration mechanism gently removes water from the workpieces, preventing damage and facilitating the drying process.
Stainless Steel Pipeline System
The stainless steel pipeline system is durable and resistant to corrosion, ensuring the reliable transportation of cleaning liquids and gases.
Electrical Control
The electrical control system allows for the operation and control of the machine's functions, ensuring smooth and reliable operation.
Cleaning Outer Basket
The cleaning outer basket securely holds the glass workpieces during the cleaning process and is designed to fit the machine's operations.
Sturdy Chassis
The machine is built on a sturdy chassis that provides stability and durability, ensuring long-term reliable operation.
Aesthetic Cover
The aesthetic cover not only gives the machine a pleasing appearance but also provides protection and helps in maintaining a clean working environment around the machine.
In conclusion, the PTA - 13540T manual optical glass cleaning machine is a comprehensive cleaning solution with advanced features and reliable performance. It offers efficient cleaning, thorough drying, and a range of functional components to meet the specific needs of optical glass and related glass product cleaning in various industries.
Frequently Asked Questions
The machine is suitable for cleaning surface glass, optical glass, mobile phone glass, and touch screen glass across electronics, optics, and mobile device manufacturing industries.
It can handle glass workpieces with a maximum size of up to 10 inches, allowing for a wide range of glass components in diverse applications.
The machine utilizes water-based cleaning liquids and ultra-pure water with a resistivity of 15MΩ/cm or above to remove contaminants and impurities effectively.
The setup features two groups of pure water slow pull dehydration, one group of air knife water cutting, and three groups of hot air circulation drying to minimize water marks.
The fastest cleaning cycle is one basket every 2 minutes, ensuring high throughput and production efficiency.
The process consists of 8 stages: Loading, Detergent Ultrasonic Cleaning, Pure Water Spray Rinse, Pure Water Ultrasonic Rinse, Pure Water Slow Pull Dehydration, Air Knife Water Cutting, Hot Air Circulation Drying, and Unloading.