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High-Precision Diamond Single Wire Cutting Equipment DCX800 - China Suppliers & Factory for Ultra-Hard Materials
Product Features
7 Jan 2019
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Optimized Swing Cutting Technology: Reduces material waste by 15% with a patented diamond wire oscillation system, ideal for intricate cuts on fragile materials.
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Space-Saving Design: Tailored for workshops with limited floor space, featuring an 800x800x800mm workpiece capacity.
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Lab-Grade Precision: Integrated laser alignment sensors ensure ±0.05mm cutting accuracy, critical for optical components and electronics.
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Energy Efficiency: Consumes 20% less power than industry standards, lowering operational costs.
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Smart Error Recovery: Automatically resumes cutting after wire breaks, minimizing downtime.
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Applications: Semiconductor wafer dicing, custom jewelry and gemstone processing, and prototyping optical lenses or sensors.
Technical Parameters
| Project | Content | Technical Parameters |
|---|---|---|
| Model | Model | DCX800 |
| Processing capacity | Max processing billet size | 800×800×800mm |
| Number of stations | 1 | |
| Workbench size | 860X1200mm | |
| Diamond Wire | Diamond wire diameter | Ф0.25-φ0.60 |
| Max line storage capacity | 20 km (φ0.25mm) | |
| Max round-trip routing speed | 1200 m/min | |
| Cutting method | Cutting method | The cutting line drops in parallel or rocking down |
| Max line swing angle | ±30° | |
| Rotary cutting | Rotating cutting, maximum sample size 8 inches, 360° rotation | |
| Cutting fluid | Cutting fluid | Water-based or oil-based cutting fluid |
| Liquid storage capacity | 223L | |
| Pump flow | 200L/min | |
| Power supply | Power supply | 380V±10%、50Hz |
| Power | 15 Kw | |
| Dimensions and weight | Dimensions (L x W x H) | 2510 × 2700 × 2500 mm |
| Weight | 5000 Kg |
Frequently Asked Questions
What is the maximum workpiece size the DCX800 can handle?
The equipment features a large processing capacity with a maximum billet size of 800×800×800mm and a workbench size of 860X1200mm.
What level of cutting precision can I expect?
The DCX800 is designed for lab-grade precision, utilizing integrated laser alignment sensors to achieve a cutting accuracy of ±0.05mm.
What types of diamond wire are compatible with this machine?
It supports diamond wires with diameters ranging from Ф0.25 to φ0.60, with a maximum line storage capacity of up to 20 km for φ0.25mm wire.
How does the swing cutting technology benefit the process?
The patented diamond wire oscillation (swing) system allows for a maximum swing angle of ±30°, which reduces material waste by 15% and is ideal for fragile materials.
What happens if the diamond wire breaks during operation?
The machine is equipped with Smart Error Recovery, which allows it to automatically resume the cutting process after a wire break is resolved, significantly minimizing downtime.
What are the power requirements for installation?
The equipment requires a power supply of 380V±10% at 50Hz, with a total power consumption of 15 Kw.